Opening Operation in Blowroom (Spinning )

 As the raw material enters in the spinning mill in highly compressed form (Bale) . Raw material is made highly compressed to  make the transport of the raw material easy and also to make storage easy. So, opening become the first basic operation of spinning.

As the raw material is highly compressed due to which it requires various type and degree of opening.

 




Various Opening Device used in Blow room
Fig 1 (Opening Device)

Opening devices

1. Rollers : The pictures of Rollers you can see in the above figure.These type of rollers are used in step cleaner. Rollers are small in diameter.

2.Drums : Drums are used in mono cylinder for opening the highly compressed material into flocks.

3. Quitted Shaft : It is shaft that is having long beater rods. These type of opening is hardly used now days.

4. Multi Blade Beater : These are multi blade beater might having two,three or more arms and now mostly used in old blowroom lines.

5. Spiked lattice : It is a endless belt with transverse wooden or plastic bars in which needles are set, gives very gentle opening.

6.Picker : It is outdated now a day but its task is to pick the bale and also help in blending and garbing of bale .

7.Carding Bars or plate : This device is used is carding machine which also help in more opening of the fiber by various carding action.



Machines used in short-staple fiber spinning and there operations

 Staple fiber (i.e raw cotton, flax, Hemp, wool) that can be twisted to form yarn is called staple fiber and it can vary in length. Around 33 million tons approx. processed as staple fiber every year in the world annual fiber consumption. It become important to know about the technology which is required to convert the raw material to semi finished or fully finished product.

  


Operations


Machine used



Opening

        ·          Blow room machines

        ·          Card

        ·         Open end spinning machine



Cleaning

        ·         Cleaning machine

        ·         Card

        ·         Comber

        ·         Draw frame (dust removal)

        ·         Rotor spinning machine



Blending

        ·         Blowroom machine

        ·         Card (fiber blending)

        ·         Draw frame



Aligning

        ·         Card

        ·         Comber    

        ·         Draw frame

        ·         Roving frame

        ·         Final spinning machines



Uniting

        ·         Card

        ·         Comber

        ·         Open end rotor spinning machine



Equalizing

        ·         Card with leveller

        ·         Draw frame

        ·         Open end spinning machine



Attenuating

        ·         Card

        ·         Draw frame

        ·         Roving frame

        ·         Final spinning machines



Imparting Strength

        

         ·         Final spinning machines




Winding

        

        ·         Roving frame

        ·         Final spinning machines



Now we will study about these operations and machines one by one.

Texitle Engineering and fiber sciences Gate MCQ

 This quiz contains multiple choice question related to textile. Each question is on 1 mark each and no negative marking and its free of cost so, practice and check your knowledge 👍. (click on read more below)